Product

3/5/7 LAYER PRODUCTION LINE

 




Multi-cassette Positive Pressure Single Facer



Fingerless Type Single Facer


1.Design Speed :220m/min
2.Effective Width:1400mm-2500mm
3.Corrugated roller-405mm
4.Fingerless vacuum suction type single facer,the upper and lower corrugated roller made of 48 CrMo alloy steel,
with harted treatment ,the hardnes is above HV1200 The surface is well treated by grind and plated chrome.
5.with preheater for inner paper and steam spary device for medium paper.
6.upper and lower corrugated roller are unit assemblage ,the whole corrugated roller group can be move and quick replacement to change flute type quickly.
7.Glue Section are init assemblage,whole section can be moved by track,save maintenacce time.
8.Adjustment for corrugated roller,pressure roller,annd glue roller by pneumatic system.
9.Frequency conversion motor s mani drive,indepenent gear box connect with three gimbal axis inverter to make stepless speed regulation for save power and to keepn one communication connector for production mangement
10.Oil immensed type lubricating to reduce noise keep runing stable,prolong the uselife of gear.
11.Adopt glue width motorized dividing to match the idle running motor to glue application roll to avoid glue dry.
Adjustment for gap between glue roller and doctor roller by electric or manual are optional.Digital Read out for the gap between gap roll and doctor roller optional.
12.bearing for corrugated roller and pressure roler adopt high temperatuer lubricate grease to keeep running smootly and durably.
13.Glue part can be running independently or non-independently while stopped.

Fingerless Type Single Facer


1.Design Speed:150m/min 360C Design Speed:180m/min
2.Effective width:1400mm-2200mm
3.Corrugated roller:320mm/360mm
4.Drive reduced box with oil immersed type lubericating to reduced noise keep running stable adopt gimbal trannsmission seperate power
5.Corrugating roller,presure roller and glue roller by pneumatic adjustment,
6.Cardboard Transmit adopt vacuum suction method with wind control system keep flute profiles stable of the lower-roller in the condition of running up.
7.bearing and corrugated and pressuer roller adopt high temp lubricate grease.
8.Glue part auto supply glue circularly.
9.The upper-lower corrugating roller are made of 48CrMo high quality alloy steel ,after heat-treatment.The Hardnesss us above HV1200.the surface the dealing with tungsten carbide.
10.The glue part surface are treated by sepcial mesh snicked and chromeplated.
11.Manud of electric insulation glue device.
12.Glue part can be runnig independently or non-independently while stopped.



Fingerless type single Facer



HYDRAULIC SHAFTLESS MILL ROLL STAND(HEAVY TYPE)

1.The sturcture is double rotary shafts with four arms;Support two paper mill rolls on both arms at the same time.
2.Hydraulic control for paper mill roller up-down ,clamp-open and centering.
3.Web tension is controlled by pneumatic brakes or manual brake:Tooth chucks are optional.
4.Effective width:1200mm-2800mm;Maximum paper roll diameter:1500mm
5.Maximum support weight:V5B:2.5T,V6B:3.5T
6.Main axis:242mm/270mm



SHAFTLESS MILL ROLL STAND

1.Maximum paper roll diameter:1400mm
2.Maximum support weight:2T.
3.The structure is double rotatry shaft with four arms;Support two paper mill rolls on both arms at the same line.
4.Round-plate type manual brake,the web tension is adjusted at any time.
5.Arm clamp and rotary structure set fixed torque clutch ,operate safety.



PREHEATER

1.Diameter of pre-heater roller:600mm,900mm,1000mm,1100mm.
2.Effective width:1400mm-2500mm.
3.Electromotion heating angle adjustment.Adjustable range of 360,Two angle shaft optonal increase angle area.
4.Surface of all rollerare well treated by grind and plated hard chrome-glabrous and durable.
5.Adopt dishing seal or plat design.Insure reel paper be heated averagely.
6.Simplex,duplex,triplex or quadplex pre-heater according to requierment.



AUTOMATIC BRIDE TENSIN CORRECTION MACHINE

1.The max. speed:250M/mim
2.Non-contact type detection corrugated paper
3.High-precision paper deviation correction(1MM)
4.Without Adjustment demand when paper width waries
5.Closed loop control and continuous operation
6.Full-amplitude infrared LED detection of long service life
7.Synchronous deviation correction on the basis of center and side.



DOUBLE GLUE MACHINE

1.Design speed:250m/min,glue roller:320mm
2.Each of the glue rolls controlled by seperate transducer motor to ensures all rolls run with same pace,also run singly.
3.Beacause each roll controlled by separate transducer,after the glue roller renewed also ensure the rolls run with same speed,by tansducer adjustment.
4.The control of paste volume and accused of paste volumean be separated manual and automatic.
5.Manual controlling:Press the button that controls to adjust the clearance,to ensure paste enough glue.
6.Auto-controlling:The coder and PLC auto-controls according to change of speed.
And with inter-face appear control,to ensure glue when machine work in high or slow speed and the corrugated paper quality.
7.Stop machine,contact bar raise automatic ,glue roller revolve automatically.
8.Press roller and elasticity pressure bar are optional.



DOUBLE GLUE MACHINE

1.Design speed:200m/min
2.Special line on the surface of the glue applicator roller,surface ane hard chrome palting,even glue supply ,low cost.
3.The glue applicator drived by frequency conversion motor with inverter.Keep the synchronization for glue
applicator roller and double baker facer machine by inverter.And independent running.
4.Electromotion adjustment display sizing amount or manual sadustment sizing amount.
5.Press roll moves up and down by pneumatic.Gap mini-adjustment by electric.
6.Self-circulating glue supplying system to avoid glue hardenning and to control glue quantity.Keeping the glue
good quality and saving.



DOUBLE FACER

 



1.Design speed:200-250m/min,width:180mm-250mm
2.Man-machine interface PLC automatic controls,automatic switching of the heating plate number and size of the pressure to adapt to different kind of paper flute peak intact.
3.Heating plate is surface grinded and chrome-plated ,width 600mm,18-22 pieces chose
4.Hot section adopt hot plecte structure,according to the production of cardboard thickness ,segmented pneumatic pressure adjustment
5.Upper cotton belt with two-cylinder s-type cotton belt tensioning device.
Automatic or manual correcting device are optional.
6.Drive section adopt gear box,derived by electormagnetic speed control motor or freq conversion motor.
7.Driver rollers be convered endure abrasion rubber,and cutting "v" from teeth with drum
and put out pa-perboard stable.




DOUBLE FACER


 

1.Design speed:150-180m/min,width:1400-2200mm
2.Quality heating plates 8-14 piecesX 600mm,inner circulating structure,Crossing air-supply.
3.The surface of plates is well-grinding and chrome-coated,which is in accordance with the national
. 4.Standard of pressure vessel.
5.Pressure system and shoes system is optional ,pneumatic adjustment of pressure.
6.Oil-bathed gear for drive unit.Electromagnetic motor or frequency motor is optional.
7.Type of rubber Drive Roll with vulcanized surface to avoid deviation.



THIN BLADE SLITTER SCORER


 

1.Degsin speed:200m/min,250/min.width:14000-2500mm
2.Memory of 999 order ,non-stop changeover or manual change over can be realized.
3.Slirler,crimping round single randomly servo control,single quickly ,accurate.
4.Front two rovos fo the preaure line wheel confiurstion,sny combination of lie pressuring wheel to relise zero pressuer line.
5.Auto matic synchronize with the corrugated line and can also get in line with manufacture mangement system .
High compatibility.
6.High aulity imported industry computer and PLC equipped composing the CNC system.
7.There are three types of scores:concave-convex(singal wall),cancave-canverx(double wall) and convex-flat,which can also be alternated with electrical system scoring can also be computer controlled tith fine scoring results.
8.Thin tungsten steel alloy blade,sharp and long life of oer 8 millon meters.
9.Computer controlled auto grinding and manual grinding also applicable.Alternative grinding the blade
whwn slitting the board ,it can increase efficiency.
10.Imported Synchromous belt applide for conveying with
higher precision ,longer life and lower noise.
11.Standard waste,for a single location of absorb waste with the knife synchronous adjustment.



THIN BLADE SLITTER SCORER

1.Design speed:120m/min.
2.Effective width:1400mm-2200mm
3.4 blades 6 scorers , 5 blades 8 scorers or six knives ten lines.
4.Adopts novelty thin edge high speed paper cutting. the incisions are level up and velvet.
5.Auto-grinding edge system can be realized in the process of production,non-stop machine grinding edge,Pneumatic control
grinding edge set.According to material and condition of hem,set the interval meter and the grinding time at any moment.
6.The whole set adopt electromotion movement horizontal ,assort to the cardboard excursion in effect.



HELICAL NC CUT OFF



CUTTER HELICAL KNIVES


 

1.Design Speed:200m/min-250m/min,Effective width:1400mm-2500mm.
2.Cutting length:500mm-900mm,cutting precision:1mm(Running at steady speed )
3.Memory of 180 orders ,change cutting size quickly and accurately,non-stop for
changing order and enables networked computers to facilitate production mangement.
4.Cutter shaft rotatry gear adopt forging steel high frequecy quenching achieve no lateral,using advanced keyless connection,high precision.
5.Helical knives structure with HSS knife edge,serration type knife and scissor
cutting with less shear force,to keep the knives long life.
6.Front and behind feeding adopt sun wheel,smooth transportation and uniform
pressuer,avoid damage paperboard.
7.Adjustable high precision non-gap gear to ensuer cutiing precision and running
balance.
8.Knife shaft made by quality forged steel material ,and running stable sfter balance treatment.
9.Host base and machine frame adopt grey cast iron,to keep machine strong and stable.
10.Adopt Germany KEB servo system and 10.4 inches Taiwan Eview color touch screen.



PAPER SHEET DELIVERY AND SLIDE CONVEYER

1.Effective width:1400mm-2200mm,Design Speed:100m/min-180m/min
2.Max. sheet length:3000mm-3500mm.
3.Automatic stack and collect cardboard.
4.With electromotion transmit horizontally by electric adjustment of back stop position.
5.Vertical meet cardboard adopt wide conveyer belt to transmit.
6.The sheets or height of cardboard will be moved out by automatic or switch control when reaching request.



AUTOMATIC UP STACKING MACHNE

1.Effective width:1400mm-2500mm,Design Speed:200m/min-250m/min
2.The Max stacking heigth:250mm the Max. stacking length:3500mm
3.Automatic change order in 5 seconds,automatic counting and automatic horizontal paperboard delivery.
4.Sysnchronization with production mangemant control system,change order automatically with high speed
5.During working with production manage control system ,the waste paperboard less than 700mm due to change order.
6.Caterpillar type stacking platform,AC servo control movement,stacking smoothly and tidily
7.Automatic paperboard side delivery when reach the setting quantity.
8.Paperboard dam controlled by AC servo system,change order automatic and fast,suitable for small size paperboard stacking.
9.Standard electric transport conveyor and double side delivery table.
10. Individually sealed control cabinet,electrical equipment running in clean environment.
11.Colortouch-screen display for easy field operation.
12.Fully automatic operation control,improve effcienecy ,save manpower ,reduce labor intensity



BASKET DOWN STACKER

1.Effective working width:1600mm-2500mm
Max working speed:200m/min 250m/min
2.max. steel length 3000mm,Min,sheet length 500mm.
Max. stacking height 1700mm.
3.Automatic sheet stacking and side delivery.
4.Simplex or duplex down stacker structure.
5.Hydraulic servo valve control of elevator deck,ensure stable and quickly stacking.
6.Conveyor belt keeping synchronours with production line speed,keep stacking stable.
7.PLC control system to follow production line speed,delivery paper sheet, control elevator deck up and down,control back stop positioning clapboard to achieved automatic order change.
8.Adopt fiberglass brush press paperboard,and according to paperboard length adjust pressuer.Exit of paper sheet delivery with press brush ,anti -excursion and guide paper sheet correct delivery. 9.Subsection independent driver by AC frequency conversion motor,automatic follow production speed od production line ,ensure stable and quickly stacking.
10. This machine can be connect with production managment system to achieved order change and order mangement .
11.Adopt man-machine conversion and touch screen display,easy operation.
12.Automatic clapboard setting for sheet lenght and automatic paper sheet sid edelivery.



AUTOMATIC SPLICER MACHINE


 

1.Deisgn speed:150m/min
2.Suitable for the largest base paper diameter:1500mm
3.With the Mill Road Stand automatic tension control,high-speed access paper,a high success rate.
4.Paperless tail then the paper,to reduce the bsae paper loss(base paper overlap only with the tape with a width of 40mm).
5. Splicing car out of the automatic vacuum adsorptiom paper loading is easy,automatic tension controlPaper receciving zero errors.
6.All PLC automatic control,accurate ,fault and easy maintenance.
7. buffer wheel for the first time to pull the paper ,atuomatic alignment,easy to pull the paper.



AUTOMATIC MAKING-GLUER MACHINE

1.The entire system run through the program completed by the PLC control,measurement precision.
2.System is equipped with temperature sensors and temperature display and control the gel temperature,in order to ensure that the starch molecules are more soluble in water,while avoiding the glue qulity infulenced by ambient temperature produce large. changes.
3.This devices has automatic tank washing produres ,each conveying the finished glue,automatic cleaning of the tank.
4.Caustic soda into caustic soda stored in the lye tank;level of lye transit tank level is controlled by the PLC when it reaches the set low limit,the lye tank throught the pump by the automatic replenishment.
5.When the starch tank level down to the level sensor,the system automatically add material alarm and vibration add material.



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Address

1001 & 1002 Kanakia Atrium 2,
Next to Courtyard Marriott,
Andheri Kurla Road,
Andheri East, Mumbai - 400093.
Maharashtra, India.

Phone: 0091-22-28258136/7
Fax: Fax: 91 22 28256147

E-mail: micromec63@gmail.com
info@micromechworks.com